94 Harley-Davidson FLHTCU – Full Frame-Up Motorcycle Restoration This 1994 Harley FLHTCU returned to HD Industries in Bear River years after we originally sold it – rough from long-term storage. Mold, surface corrosion, and general neglect had taken their toll, but structurally it was sound. The goal: preserve the original paint exactly as it was and rebuild everything else from the bare frame up for a clean, aggressive, modern touring bike.

The bike was completely disassembled down to the last bolt. Every component was inspected, replaced, refinished, or upgraded – no shortcuts, no reused worn parts.

Engine & Drivetrain – Full Fresh Build The motor received a complete ground-up rebuild with top-tier components:

• S&S heads, pistons, and cases

• Andrews cam

• Adjustable pushrods

• Mikuni carburetor

• New 3-phase charging system

• New clutch

• 2-into-1 exhaust

Every engine component was blacked out to match the theme. The result is a strong, responsive powerplant that runs and performs far better than stock – reliable power with modern feel.

Blacked-Out Finishing & Powder Coating A defining feature of this build: zero chrome. We eliminated all original brightwork for a stealthy, cohesive look:

• Frame sandblasted and powder coated

• 153 individual parts sandblasted and powder coated satin black

• Every formerly chromed piece refinished in durable black

The all-black treatment ties the entire motorcycle together – aggressive, clean, and purposeful.

Electrical System Old Harley touring bikes are notorious for electrical issues. We fixed that permanently:

• Full Painless Wiring harness installed

• Clean, simple routing and layout

• Modern reliability with no more gremlins

Audio Upgrade To complete the touring experience:

• Full Kicker audio system professionally installed

• Clean fitment with zero clutter – sounds as good as it looks

Seat & Bodywork

• Factory seat reshaped and reworked for a lower, more modern Street Glide-style stance and comfort

• Original paint preserved exactly – no respray, no touch-ups, kept authentic

Final Result This 1994 FLHTCU left the shop tight, fast, and exactly as it should have been from the factory – but better. A full frame-up restoration with modern charging and wiring, a fresh high-performance motor, upgraded audio, and a murdered-out blacked appearance that turns heads. It’s the kind of no-compromise motorcycle rebuild we specialize in at HD Industries.

Scroll through the full progress gallery below: from storage-neglected arrival, complete disassembly, powder coating and black-out process, engine rebuild, reassembly, and final shots.

At HD Industries in Bear River, we take on complete motorcycle restorations most shops won’t touch – from vintage Harleys to custom touring builds. Serving Bear River, Digby, Annapolis Royal, Yarmouth, Bridgetown, Middleton, and the entire South Shore.

Ready to bring your Harley, classic bike, or touring motorcycle back to life (or better)? Message or call for a consultation – winter slots available now.

1994 Harley-Davidson FLHTCU – Full Frame-Up Restoration